There will be applications that
may require the use of an expansion joint that is not shown in this
catalog. A quick phone call or fax to D.M.E. and engineering or
technical help will be available to resolve the expansion joint
selection. To help in the selection process we've included some
expansion joint terminology. The definitions are taken, in part,
from the Eight Edition of the EJMA Standards.
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E | F | G | H
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ANCHOR,
DIRECTIONAL - A directional or sliding anchor, is one which
is designed to absorb loading in one direction while permitting
motion in another. It may be either a main or intermediate anchor,
depending upon the application involved. When designed for this
purpose, a directional anchor may also function as a pipe alignment
guide. In the design of a directional anchor, an effort should be
made to minimize the friction between its moving or sliding parts,
since this will reduce the loading on the piping and equipment and
insure proper functioning of the anchor.
ANCHOR, MAIN
- A main anchor is one which must withstand the full bellows thrust
due to pressure, flow, spring forces, etc.
ANCHOR, INTERMEDIATE
- An intermediate anchor is one which must withstand the bellows
thrust due to flow, spring forces, etc., but not the thrust due
to pressure.
ANGULAR MOTION
- The displacement of the longitudinal axis of the expansion joint
from its initial straight line position into a circular arc.
AXIAL COMPRESSION
OR EXTENSION - The dimensional shortening or lengthening
of an expansion joint parallel to its longitudinal axis. Axial compression
or extension has been referred as axial movement, traverse, compression,
etc.
AXIAL SPRING RATE
– Force reflected in lbs/inch required to compress or extend
bellows.
BELLOWS
- The flexible element of an expansion joint consisting of one or
more convolutions and the end tangents, if any.
COMBINED
MOVEMENTS – A combination of axial, lateral or angular
movements that occur in the same expansion joint.
CONCURRENT MOVEMENTS
– Combination of two or more types of axial or lateral
movements.
CONTROL RODS
- Rods or bars that limit the travel of individual bellows in a
universal tied expansion joint or in a dual bellows unit where each
bellows takes a specified motion. Control rods like limit rods can
be designed to take full pressure thrust loads as well as loads
imposed by the weight of the expansion joint. Control rods can be
used to support loads external to the expansion joint but must be
carefully specified.
CONVOLUTION
- The smallest flexible unit of a bellows. The total movement capacity
of a bellows is proportional to the number of convolutions.
COVER - A device
used to provide limited protection of the exterior surface of the
bellows of an expansion joint from foreign objects or mechanical
damage. A cover is sometimes referred to as a shroud.
CYCLE - One
complete movement of an expansion joint from initial to extreme
position and return to neutral.
CYCLE LIFE -
Total number of cycles an expansion joint will absorb at rated movement.
DEFLECTION
FORCE - Amount of force required to cause movement in an
expansion joint.
DOUBLE EXPANSION JOINTS
- A double expansion joint consists of two bellows joined by a common
connector, which is anchored to some rigid part on the installation
by means of an anchor base. The anchor base may be attached to the
common connector either at installation or at time of manufacture.
Each bellows acts as a single expansion joint and absorbs the movement
of the pipe section in which it is installed, independently of the
other bellows. Double expansion joints should not be confused with
universal expansion joints.
EQUALIZING
AND REINFORCING RINGS - Devices used on some expansion joints
fitting snugly in the roots of the convolutions. The primary purpose
of these devices is to reinforce the bellows against internal pressure.
Equalizing rings are made of cast iron, carbon steel, stainless
steel or other suitable alloys and are approximately "T"
shaped in cross section. Reinforcing rings are fabricated from tubing
or solid round bars of carbon steel, stainless steel, or other suitable
alloys.
EXPANSION JOINTS
- Any device containing one or more bellows used to absorb dimensional
changes, such as those caused by thermal expansion or contraction
of a pipeline, duct, or vessel.
EXTERNALLY PRESSURIZED
EXPANSION JOINTS – Design to absorb large amount of
axial movement under relatively high pressure, pressure apply to
the external surface of bellows prevents the phenomenon called squirm.
Flexible element is totally protected by outer casing.
FLANGED
ENDS - The ends of an expansion joint equipped with flanges
for the purpose of bolting the expansion joint to the mating flanges
of adjacent equipment or piping.
GIMBAL
EXPANSION JOINTS - A gimbal expansion joint is designed to
permit angular rotation in any plane by the use of two pairs of
hinges affixed to a common floating gimbal ring. The gimbal ring,
hinges and pins must be designed to restrain the thrust of the expansion
joint due to internal pressure and extraneous forces, where applicable.
HINGED
EXPANSION JOINT - A hinged expansion joint contains one bellows
and is designed to permit angular rotation in one plane only, by
the use of a pair of pins through hinge plates attached to the expansion
joint ends. The hinges and hinge pins must be designed to restrain
the thrust of the expansion joint due to internal pressure and extraneous
forces, where applicable. Hinged expansion joints should be used
in sets of two or three to function properly.
IN-LINE
PRESSURE BALANCE EXPANSION JOINT – Joints used for
applications where axial movement exist and anchoring is not practical.
Forces needed to compress or extend unit are only the result of
the spring resistance of the bellows therefore, main anchoring of
pipe is not required.
INTERNALLY GUIDED
EXPANSION JOINT - An internally guided expansion joint is
designed to provide axial guiding within the expansion joint by
incorporating a heavy internal guide sleeve, with or without the
use of bearing rings. The use of such expansion joints will assure
installation without initial lateral or angular misalignment and
can be installed in pipelines where reverse flow will be encountered.
NOTE: The use of an internally guided expansion joint does not eliminate
the necessity of using adequate external pipe guides.
INTERNAL SLEEVE
- A device which minimizes contact between the inner surface of
the bellows of an expansion joint and the media flowing through
it. These devices have also been referred to as liners, telescoping
sleeves, etc.
LATERAL
DEFLECTION - The relative displacement of the two ends of
an expansion joint perpendicular to its longitudinal axis. Sometimes
referred to as lateral offset, or shear.
LATERAL SPRING RATE
– Force reflected in lbs/inch required to laterally deflect
bellows.
LIFTING LUGS
– A lifting device that is attached to the expansion joint
for field handling and installation.
LIMIT RODS
- Rods or bars that limit the travel of the expansion joint. These
are different from tie rods in that they are not usually designed
to contain full press thrust forces generated by the expansion joint.
LIVE LENGTH
– The total Active Length of Bellows.
MAXIMUM
WORKING PRESSURE - Greatest pressure allowed on the expansion
joint during operation.
MAXIMUM TEST PRESSURE
- Highest permissible pressure which an expansion joint can be subjected
without causing objectionable deformation of the bellows element.
The test pressure is usually 1-1/2” times the maximum working
pressure.
MOVEMENT -
The dimensional changes, which an expansion joint is required to
absorb, such as those resulting from thermal expansion or contraction.
NECKS
– See Tangents.
PANTOGRAPH
LINKAGES - A scissor-like device. A special form of control
rod attached to the expansion joint assembly whose primary function
is to positively distribute the movement equally between the two
bellows of the universal joint throughout its full range of movement.
Pantograph linkages, like control rods, are not designed to restrain
pressure thrusts.
PIPE ALIGNMENT GUIDE
- A pipe alignment guide is a form of framework fastened
to some rigid part of the installation, which permits the pipeline
to move freely along the axis of the pipe. Pipe alignment guides
are designed primarily for use in applications involving lateral
deflection and angular rotation.
PIPE ANCHOR
– See Anchor.
PRE-COMPRESSION
– Compressing the expansion joint (shortening the F/F) so
that in the cold position the joint has a given amount of compression
set into the joint. The purpose of pre-compression is to allow for
unexpected or additional axial extension.
PRESSURE BALANCED
EXPANSION JOINT - A pressure balanced expansion joint is
designed to absorb axial movement and/or lateral deflection while
restraining the pressure thrust by means of tie devices interconnecting
the flow bellows with an opposed bellows also subjected to line
pressure. This type of expansion joint is normally used where a
change of direction occurs in a run of piping but can be designed
as an in-line device where no change of direction is necessary.
The flow end of a pressure balanced expansion joint sometimes contains
two bellows separated by a common connector, in which case it is
called a universal pressure balanced expansion joint.
PRESSURE THRUST
– Force reflected in lbs imposed on pipe system by bellows
due to line pressure and effective area. Anchors must be able to
accommodate this force.
PURGE CONNECTIONS
- Purge connections, where required, are usually installed at the
sealed end of each internal sleeve of an expansion joint for the
purpose of injecting a liquid or gas between the bellows and the
internal sleeve to keep the area clear of erosive and corrosive
media and/or solids that could pack the convolutions. Purging may
be continuous, intermittent or just on start-up or shut down, as
required. These are sometimes called aeration connections.
RATED
MOVEMENT - Maximum amount of movement (axial compression,
lateral deflection, angular rotation, or any combination thereof)
which an expansion joint is capable of absorbing.
SHIPPING
DEVICES - Temporary support devices installed on an expansion
joint to maintain the overall length of the assembly for shipment.
These devices may also be used to pre-compress, pre-extend or laterally
offset the bellows. Sometimes called shipping rods or shipping bars.
SHIPPING RODS (BARS)
- Temporary supporting members attached to an expansion joint
to prevent movement of the joint and retain dimensional stability
during shipping, handling and installation.
SINGLE EXPANSION JOINT
- The simplest form of expansion joint, of single bellows
construction, designed to absorb all of the movements of the pipe
section in which it is installed.
SPRING RATE
- Force required to compress, extend, laterally deflect, or angularly
deflect an expansion joint one inch.
TANGENTS
- The straight unconvoluted portions at the end of the bellows.
THRUST AREA
- Area over which the effects of pressure in an expansion joint
will produce a longitudinal force in the piping system.
TIED UNIVERSAL EXPANSION
JOINT – See Universal Expansion Joint.
TIE RODS -
Devices, usually in the form of rods or bars, attached to the expansion
joint assembly whose primary function is to continuously restrain
the full pressure thrust during normal operation while permitting
only lateral deflection. Angular rotation can be accommodated only
if two tie rods are used and located 90 degrees opposed to the direction
of rotation.
TORSION - The
rotation of one end of the expansion joint relative to the opposite
end of the expansion joint. Commonly referred to as torquing the
expansion joint. This is not a recommended expansion joint application.
UNIVERSAL
EXPANSION JOINT - A universal expansion joint is one containing
two bellows joined by a common connector for the purpose of absorbing
any combination of the three basic movements, i.e. axial movements,
lateral deflection, and angular rotation. Universal expansion joints
are usually furnished with control rods to distribute the movement
between the two bellows of the expansion joint and stabilize the
common connector. This definition does not imply that only a universal
expansion joint can absorb combined movements.
VANSTONE
FLANGE – A loose, rotating type flange, sometimes called
a lap joint flange.
WELD
ENDS - The ends of an expansion joint equipped with pipe
suitably beveled for welding to adjacent equipment or piping.
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